Use this guide to help lead a discussion with employees on the importance of forklift safety. Empower them with strategies to minimize risks and ensure safe operation.
Forklifts are powerful tools but can be dangerous if not operated correctly. Proper safety measures can help prevent accidents and injuries.
1. Pre-operation inspections
Daily checks: Inspect forklifts before each shift. This includes checking the brakes, steering, controls, warning devices and tires.
Documentation: Any issues found during inspections should be documented and reported immediately. Forklifts with defects should not be operated until repaired.
2. Safe operation practices
Safety first: Always use a seat belt, if equipped.
Load handling: Ensure loads are stable and within the forklift’s capacity. Use proper lifting techniques and avoid sudden movements.
Speed limits: Adhere to speed limits and avoid sharp turns to prevent tipping. Maintain a safe distance from other vehicles and pedestrians.
Visibility: Always maintain clear visibility. Use mirrors and look in the direction of travel. If visibility is obstructed, use a spotter.
3. Workplace safety
Pedestrian safety: Carefully navigate around floor marking systems that separate pedestrian and forklift traffic. Use warning signs and signals to alert pedestrians of forklift operations.
Loading docks: Be cautious around loading docks. Ensure dock plates are secure and avoid driving forklifts off the edge of docks.
4. Maintenance and repairs
Regular maintenance: Schedule regular maintenance to keep forklifts in good working condition. Follow the manufacturer’s recommendations for service intervals.
Qualified personnel: Only trained and authorized personnel should perform maintenance and repairs on forklifts.
5. Hazard awareness
Common hazards: Be aware of common hazards such as uneven surfaces, narrow aisles and overhead obstructions. Operators should be trained to recognize and avoid these hazards.
Emergency procedures: Establish and communicate emergency procedures for incidents involving forklifts. This includes procedures for spills, accidents, and equipment malfunctions.